spinning mill process and power consumption

Project Costing For Starting a Spinning Mill

Fixed power cost ; Variable power cost ; Spares consumption ; Administration costs ; Selling overheads ; Working Out With The Project Cost Step 1: Contribution to be Calculated. In general for a spinning mill, contribution per kg ofa particular count is calculated to work out the economics for a new project as well as for a running mill.


10 ways to save energy in a spinning mill - Textile News, …

Power saving tricks in a spinning mill The textile industry is one of the most energy consuming industries and it contains fragmented and heterogeneous sector such as spinning, weaving, processing etc. Energy is one of the main cost factors in a spinning industry. There are various energy saving methods that exist in every spinning mills.


power consumption in spinning mills mining equipment listing

It also helps to control the energy crisis of Pakistan. Specific Energy Consumption of Spinning MillsAreas of Energy Conservation in A Spinning Mill, In Spinning mill, electricity consumption and power cost is in increasing trend due to modernized machines and continuous usage of the machines in inefficient operating parameters.


Innovative Approaches for Energy Conservation in Modern Spinning Mills

Keywords: Energy Conservation; Spinning Mills; Specific Energy Consumption (SEC); Variable ... Distribution of Power Requirement in a Composite Textile Mill. 2.2 Energy Use in The Spinning Process ... High-speed ring spinning machine: This machine has an increased operating speed by 10 – 20% with similar power consumption as compared to ...


Cost control in spinning mill - Indian Textile Journal

Store Consumption: In one mill we tried to reduce consumption of stores and spares parts by extending the life of ring spindles, cots and aprons. This resulted in lower consumption and saving but started reflecting in more breakdowns, bad working, more wastage and more consumption of stores and spares. We got the store consumption study done by ...


COSTING FOR A SPINNING MILL - Cotton Yarn Market

For spinning mills, process costing is employed. TECHNIQUES OF COSTING: These techniques may be used for special pupose of control and policy in any business irrespective of the method of costing being used there. ... Because the investment cost and the power consumption for the ringframe is the highest in a spinning mill.


Specific Energy Consumption of Spinning Mills

... 537 [email protected] Table 1 shows the specific energy consumption for the spinning mills which were under consideration. Analysis of this table shows that Specific energy consumption...


Power Consumption in Ring Spinning Mills - Textile School

It can be seen from the table that 221.1kWh energy is used for a given spinning line of 1000 spindles, 61% of which is consumed by machines and the highest energy consumption with 30% share occurs at the spinning stage. Energy consumption of specific combed ring yarn. 4 Energy usage for the specific ring and open-end yarn.


Blowroom process in spinning - SlideShare

Presentation Report on Priyadarshini spinning mill Rakesh Rocky. Yarn Manufacturing Nazrul. Free Download Powerpoint Slides ... Blowroom process in spinning 1. Blow Room Process 2. ... maximum: 50.27 m •Power consumption: 12.6 kW •Production: up to 1600 kg/hr • Key Features •Working width max. 2300 mm, and machine length of 50 m •Upto ...


TEXTILE WORLD: Energy Control in Spinning Mills

Power consumption pattern in the spinning mill is shown in Figure 3. It shows that spinning is the major power consuming operation and uses 44.83% of total energy. The second largest use of energy (12.67%) is in humidification plant. The heating lamps use 9.54% of the total energy. Carding uses 7.44% of total energy and the share of the winding ...


Areas of Energy Conservation in A Spinning Mill

Fig -1:Spinning Mill Process 3.METHODOLOGY An energy audit is a survey or inspection that analysis the energy flows for energy conservation in any industry, process or system to decrease the amount of energy input into the system without affecting the output. It will show where the power consumption is more in the given system.


Cost analysis of spinning mills show raw materials, power ... - Retail

"Today, the availability of cotton and synthetic staple fibers is not a problem. In 2013-14 season, for the third time in a row, the main production countries supplied more raw material than what was processed by spinning mills. In the case of cotton, in particular, 87 per cent of annual consumption is held in storage throughout the world.


(PDF) Investigation of Specific Energy Consumption and …

The study results depicted that 8% energy consumption has been reduced in the spinning mills (Khurshid et al. 2012). ... The industry is …


10 ways to save energy in a spinning mill - Textile News, Apparel …

There are various energy saving methods that exist in every spinning mills. Here, some important ways will be discussed that can reduce power consumption significantly. All main motor and suction motor of ring frame must be included inverter drive that will reduce power up to 30%. Proper lubrication, good quality bearing, and driving belt can ...


spinning mill process and power consumption - batidetect.fr

Dec 21, 2013· That's why the power consumption is higher. Cone Winding This is the final stage in Spinning and that is Cone Winding. As nowadays good winding is the mirror of spinning mills, it is necessary that this process is understood very well by …


Maintenance Procedure of Ring Spinning Machines

Machines play a principal role in determining the productivity of an industry, the quality of its products, power consumption and working atmosphere. In spinning mill, maintenance of spinning machines are very important for getting proper efficiency. Because the performance of the spinning mill depends on the proper maintenance of spinning ...


How to Improve Productivity in Spinning Mill - Textile Blog

The productivity of a spinning mill is influenced by factors such as raw material, labor, machinery, maintenance, and energy consumption. 1. Raw material: It has an important influence on production and quality. Longer fibers require less twist per inch to give enough strength, which results in high production.


Areas of Energy Conservation in A Spinning Mill

In Spinning mill, electricity consumption and power cost is in increasing trend due to modernized machines and continuous usage of the machines in inefficient operating parameters. So, energy audit is being done studied and thus ... The process of spinning mills consists of different sections. Different types of cotton are mixed in mixing ...


Air-Jet Spinning Archives - Textile School

The results of energy consumption calculation in spinning mills on machines and compressed air. Read More... Yarn. Determination of energy consumption for chosen yarn Textile School Dec 7, 2011 0. ... Power consumption in Spinning Mills Textile School Dec 7, …


spinning mill process and power consumption

ENERGY MANAGEMENT IN TEXTILE INDUSTRY. 1. ELECTRICAL ENERGY The main usage of electrical energy in the textile industry is in the manufacture of yam and cloth, amounting to nearly 3/4th or 4/5th of the total power requirement in a textile mill, where as hardly 15 to 20% of electrical power is consumed for running various machines in textile wet processing.


(PDF) Investigation of Specific Energy Consumption …

The study results depicted that 8% energy consumption has been reduced in the spinning mills (Khurshid et al. 2012). ... The industry is producing only the 20 tex and 30 tex cotton yarns.


SUSTAINABLE STRATEGIES FOR COST EFFECTIVE SPINNING

4.2 Energy Cost Optimization. Power or energy is the most critical cost factory in the spinning mills. With recent hikes in gas and power prices, the spinning mills are suffering for productivity shortage. Increasing efficiency and eliminating wastage in spinning mill is the key to remain competitive.


power consumption mill - Capabuild

Our mill and classifier portfolio can process all fuels commonly used for power generation and fuel blends, while maintaining excellent combustion efficiency under low emission conditions with reduced power consumption and maintenance requirements. Coal Mill, Energy Consumption | Crusher Mills, Cone ... More


Innovative Approaches for Energy Conservation in …

One of these studies shows that specific energy consumption in a ring spinning machine can be calculated with the equation given below. SEC = 106.7 × F 1.482 × D r3.343 × n 0.917 × α text0.993 Where, SEC= Specific Energy Consumption (kWh/kg) F = Yarn Linear Density (Tex) D r = Ring Cup Diameter (m) n = Speed Spindle (1000 rpm)


ENERGY MANAGEMENT IN TEXTILE INDUSTRY - IDC-Online

Statistics. Dyeing represents the dyeing process including finishing, for both woven and knitted materials . III. FOCUS AREAS FOR ENERGY CONSERVATION 1. THERMAL ENERGY Thermal energy is major for chemical processing while power dominates consumption pattern in spinning/weaving. Thermal energy in textile mills is


Setting up a Spinning Mill - Textile School

The success of a spinning mill depends on the loan, personal investment, interest rates, raw material cost, count and category of mill production, selling price, daily expenses and revenue. ... Determination of energy consumption for chosen yarn Dec 7, 2011. For ring frame efficiency, 20's count will be at 90% – 91%, 30's count will be at ...


Power consumption of various departments in …

Download scientific diagram | Power consumption of various departments in spinning mill. The ring spinning department consumes 55% of total energy consumed by the spinning mill. Vibration produced ...


Air-Jet Spinning - an overview | ScienceDirect Topics

Energy consumption of weaving processes was measured by a study, which found that automatic winding needs 0.4 kW h/kg, classical winding and warping each need 0.1 kW h/kg and sizing consumes 0.03 kW h/kg of electrical energy and 5 MJ/kg of thermal energy. 42 In a weaving mill, 36.3% of energy is required for the machines, 29.4% for compressors ...


DETERMINATION OF POWER CONSUMPTION IN …

The total mechanical power is reduced into a new, simple relation: P =F x⋅vx+F y ⋅vy +M z⋅ωz(5) This is the formula to obtain the power consumption in the center of the dynamometer with the forces and moments provided by dynamometer. But to be closer to reality, one has to obtain this power at the tip of the tooth.


Power cost management in spinning mills - researchgate.net

Download Citation | Power cost management in spinning mills | Inter-mill studies on costs and operational performance conducted by SITRA regularly since 1997, contain vast information on mill-wise ...


Approaches for cleaner production in spinning mills

This article from Jeyaraman Anandha Kumar emphasises the environmental effects of textiles in detail and contributes to cleaner production and sustainability in the textile spinning industry. Spinning is a vital operation process that consumes more power and massive investment. Unlike other industrial segments, spinning mills are a big concern ...